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2004 suzuki rmz 250 service manual download
Table of Contents. Previous Page. Next Page. The text of this manual is divided into sections. Holding the manual as shown at the right will allow you to find the first page of the section easily. Page 4 SS5 Apply molybdenum oil solution. Pay special attention to the mes- sages highlighted by these signal words. Vehicle Identification Number 1 is stamped on the right side of the steering head pipe.
Suzuki recommends the use of SAE 10W engine oil. If SAE 10W engine oil is not available, select an alternative according to the following chart. If this is not available, use an equivalent which is compatible with an aluminum radiator. Upside-down telescopic fork Rear suspension Swingarm type Front suspension stroke Follow the guideline in the chart.
The life of parts varies depending 2004 suzuki rmz 250 service manual download the riding conditions. Perform more often than shown in the chart if you use the motorcycle under severe conditions. Check front fork inner tube продолжить for Front fork — NOTE: The oil level measurement may become inaccurate unless the motorcycle is held upright as the motorcycle inclination affects the oil level.
Drain engine oil. A OIl strainer No. Page Oil Strainer No. Wait until engine cools. NOTE: The radiator, cylinder and cylinder head are made of aluminum alloy. Using non-recommended engine coolant may corrode alu- minum alloy and may clog the coolant passageways. This can lead to loss of rider control. NOTE: Make this adjustment when the engine is hot. The valve clearance specification is different for both intake and exhaust valves.
Make sure that the 2004 suzuki rmz 250 service manual download and left adjuster washers 4 are at the same position on scales 5. NOTE: Reassemble the drive chain clip so the slit end faces opposite the direction of rotation.
NOTE: The drive chain can hit a bent guide causing noise and drive chain wear. Inspect brake pad wear and brake fluid leakage if the brake fluid level decreases. If the brake pads are worn, replace them with new ones. Page Lubrication A. Lightweight oil such as WD or penetrating oil B. Aerosol type Chain Lube C. The disassembly necessary to lubricate many components is in itself valuable preventative maintenance. Refer to page for the loca- tions autodesk autocad 2016 serial number product key free the following nuts and bolts on the motorcycle.
The decision to replace the cylinder is often based on the results of a compression test. This will give a good indication of the condition of the moving parts. Select the appropriate short wire among those that come sup- plied in the motorcycle shipping crate and connect it to the mode select coupler. Different oils 2004 suzuki rmz 250 service manual download cause chemical reaction and deteriorate.
Spring rate Slit mark Oil quantity Page 78 According to the symptom noticed, adjust the front fork to the best setting for rider and race track conditions. To adjust, attempt changing fork oil capacity and compression and rebound damping force following the instructions below.
Продолжить not force the adjust screw past the stopped position, or you may damage the adjuster. Spring Part No. If the front forks are adjusted harder than the rear suspension, such as changing to heavier front fork oil, stiffer compression and rebound setting, air pressure build up in the forks and so on, the front forks will collapse less on bumps.
Fill the intake and exhaust ports with gasoline to check for leaks. Page Camshaft Automatic Decomp. NOTE: Loosen the clutch spring set bolts 3 little by little and diagonally. A Clutch driven No. Page Installation Install the clutch release camshaft 1 in the reverse order of removal. NOTE: Mark the gearshift shaft head A at which the gearshift lever slit set for correct reinstallation. NOTE: 2004 suzuki rmz 250 service manual download the snap ring 1 in the groove and 2004 suzuki rmz 250 service manual download its end as shown in the illustration.
Page Oil Pump No. Such a wrong connection will damage the components of the FI system instantly when reverse power is applied. Terminal voltage check with a low voltage battery will lead to erroneous diagno- sis. Check each terminal visually for poor contact possibly caused by dirt, corrosion, rust, entry of foreign object, etc. At the same time, check to make sure that each terminal is fully inserted in the coupler and locked. These compensations are determined according to the signals from various sensors that detect the engine and driving conditions.
It can be notified by using the FI indicator light assy option. To check the function of the individual FI system devices, the dealer mode is provided. Connect a 12 читать больше battery using the battery lead wire to ser- vice coupler.
Loosen the screw 1 with the special tool. Turn the TP sensor 2. The reason for visual inspection is that mechanical failures such as oil leakage cannot be displayed on the FI indicator light assy. Refer to the SDS operation manual for fur- ther details. Therefore, it is possible to know engine and driving conditions e. XX kPa Check the engine coolant temperature.
XX kPa Read the change of value by comparing the current data to the past data that have been saved under the same condition, then you may determine how changes have occurred with the pass of time and identify what problem is currently occurring.
Go to step 2. If OK, then measure the output voltage. Go to Step 2. If OK, then check the TO sensor lead wire continuity. Switch voltage is not within the following range. Switch voltage 0. Fuel Fuel pump pump Connect the ECT sensor 1 to a circuit tester and place it in the oil 2 contained in a pan, which is placed on a stove.
Keep 2004 suzuki rmz 250 service manual download, spark and flame away. If present, clean and check for presence of dirt in the fuel lines and fuel tank. If engine coolant gets into the eyes or contacts the skin, flush the eyes or wash the skin thoroughly, with plenty of water. NOTE: If there is no abnormal condition, the oil seal removal is not nec- essary.
Neglecting proper procedure may cause damage to this part. Improper use can cause damage to the motorcycle and tester. If the resistance is out of specified value, replace the stator with a 2004 suzuki rmz 250 service manual download one. Also, check that the magneto core is insu- lated properly. Go to Step 5. Go to Step 6. NOTE: Use the special tool needle-point probeto prevent the rubber of the water proof привожу ссылку from damage.
If the resistance is not within the specified value, replace the stator with a new one. Brake fluid is harmful or fatal if swallowed, and harmful if it comes in contact with your skin or eyes. Page 2004 suzuki rmz 250 service manual download Caliper Reassembly And Installation Reassemble and install the brake caliper in the reverse order of removal and disassembly.
Call your doc- tor immediately if brake fluid is swallowed, and induce vomiting. Record the set- ting before turning 2004 suzuki rmz 250 service manual download adjuster. Protect the axle holder 3 with a rag when using a vise. If removed, the inner rod may slip into the damper rod, possibly causing the threaded section to damage the oil seal. Guide bushing 4 Seal retainer 5 Oil seal
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